It is a well known fact that before it can be used
for jewellery gold must pass through the hammers of smiths and fires. This is
also true for diamonds which passes through sawing and polishing. A rough diamond
is created when a chunk of carbon withstands many million years of pressure. The
diamond is then mined, cut and polished to make it a cynosure of everybody’s
eyes. It is interesting to know that only around 20 percent of the rough diamonds
mined are suitable for use in jewellery. The diamonds which are unsuitable for
jewelleries are used in the industrial sector. It is also quite rare to find a
diamond of 1 carat or more, only 1 out of 100 weigh 1 carat. This is the reason
that the most priceless diamonds are the heaviest in the world.
Diamond
Manufacturing Process
A well cut diamond can even take care of a lower
colour or clarity. However if the cut is not good the colour or clarity of a
good quality stone will appear flawed. Cut is one of the main points which give
the diamond its brilliance. The decision on how to cut the rough diamond
depends on the natural from or shape of the stone. If the rough diamond is
naturally oblong they are made into ovals, marquises or pear shaped. Sometimes the
rough diamonds appear in a crystalline shape which is good for princess cuts or
square shaped. The process of diamond cutting is a long and difficult process.
The artisans of Surat, India are most famous for
diamond processing and learn their trades from previous generations. The process
is learnt through constant trial and error and needs tremendous practice. Previously
the diamonds were cut in a crude way resembling the outline of octahedral
crystals. Then the cuts were upgraded to single cut, table cut, old mine cut, and
finally the prevailing brilliant cut. The single cut was invented in 1600s and
this cut hinted that increased facets will lead to more brilliance. This helped
lay the foundation of the evolution of currently used modern brilliant cut. The
presently used brilliant cut has a round outline with a symmetrical triangular
and kite-shaped facet. This brilliant cut also has a table on the top with or
without a small culet at the bottom.
The diamond cutting process is done through the
following steps:
Planning
This is a crucial step where it is decided how the
diamond can be cut keeping in mind the natural shape of the diamond. The cut
should be done in a way that it should enhance brilliance while encountering
minimum loss.
Sawing
Once the plan is finalized on what shape the diamond
is going to be it is cut. The axis on which the rough diamond will be cut it
also finalized during this process. The cutting is done with saws and cleavers
by hand or a diamond tipped rotary saw.
Polishing
Polishing is the final stage of diamond processing. Polishing
gives the diamond its lustre and brilliance. The diamonds which are bigger and
most probably pricier goes through an additional process of brillianteering. Brillianteering
is done to give the ‘hearts & arrows’ effect in round diamonds.
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